Category: News

Even in the dynamic industrial landscape, aesthetics reign supreme—your packaging plays a pivotal role in presenting and preserving your products. To wrap and shield them, Vertical Form Fill Seal (VFFS) machines emerge as economic and versatile players. Join me as we delve into the crucial considerations in selecting the ideal VFFS machine for your enterprise, unlocking efficiency and innovation.

Understanding Your Packaging Needs

Packaging Material Compatibility

When opting for a VFFS machine, the choice of packaging consumables is crucial. Explore how Tecnimodern machines seamlessly blend with diverse materials, offering a harmonious fusion of aesthetics and functionality.

Product Specifications

Every product is distinctive, and so are its packaging requisites. From PE to PP, including different ranges of paper and myriad of multilayers/composites, Tecnimodern’s versatile VFFS machines cater to diverse product specifications, ensuring your packaging mirrors the diversity of your product range. All our machines can operate on flat or tube foils, whether it’s PE, PP, or even paper, and…cardboard!

Speed and Throughput Requirements

Production Speed

The velocity of your production line directly dictates the type of VFFS machine you require. Tecnimodern comprehends the significance of scalability, offering machines with variable speeds to suit different production scales: from manually fed machines to fully automatic versions, supporting speeds ranging from 10 bags/min to 70 bags/min.

Consistency and Accuracy

In the realm of packaging, precision is paramount. Tecnimodern’s VFFS machines seamlessly integrate with our ultra-precise weighing/counting solutions (multihead, vibrating rails, scales, vibrating bowls…).

Customization Options

Tailoring to Specific Requirements

No two businesses are identical, and neither should your packaging solutions be. Thanks to the expertise of our design, automation, robotics, and electrical teams, we can adapt our entire solutions to your specific needs.

Additional Features and Accessories

Enhance your packaging processes with Tecnimodern’s features and accessories: quick-change (to change your formers in less than 5 minutes), receiving flaps (for bags over 600g), infinite tilting angle of our baggers, iConnect software (for Industry 4.0 communication), printing or labeling solutions…. The possibilities are numerous!

Reliability and Maintenance

Machine Reliability

Investing in a reliable VFFS machine is a strategic decision to minimize downtime. For 50 years, Tecnimodern machines have enjoyed a remarkable reputation, making them robust and reliable machines. With lifespans exceeding 20 years, Tecnimodern solutions optimize your production over time, ensuring a smooth packaging line.

Ease of Maintenance

Ensuring the longevity of your VFFS machine requires regular maintenance. Tecnimodern simplifies the process with user-friendly interfaces and comprehensive support services, as well as a stock of spare parts available year-round.

Conclusion

Choosing a VFFS machine is not a simple decision; it’s a choreography that must revolve around it to elevate your business. Tecnimodern ensures that your packaging processes are not only efficient but also tailored to your unique needs. Ready to revolutionize your packaging process? Contact Tecnimodern for personalized consultations.

In the dynamic world of packaging, we, as manufacturers of Vertical Form Fill Seal (VFFS) machines, stand at the forefront of innovation, silently shaping the way products are prepared and delivered to consumers. This article embarks on a captivating journey through time, delving into our evolution of VFFS technology and uncovering the innovations that have revolutionized the packaging industry.

Genesis of Our VFFS Machines

Our journey began at a time when the packaging process was labor-intensive and lacked the efficiency we take for granted today. The need for a more streamlined approach to packaging, driven by growing consumer demands and industrial expansion, led to the birth of our first VFFS machines. These early iterations, though rudimentary compared to our modern counterparts, laid the groundwork for a transformative era in packaging.

Milestones in Our Technological Advancements

As technology marched forward, so did the capabilities of our VFFS machines. Milestones in the form of technological breakthroughs marked key junctures in our evolution. From basic sealing mechanisms to the introduction of servo-driven systems, each advancement propelled our machines into a realm of heightened efficiency and precision. The incorporation of digital controls and sophisticated software further elevated our performance, making our VFFS machines indispensable in the fast-paced world of packaging.

Components and Functionality

A closer look at the anatomy of our modern VFFS machines reveals a symphony of components working in harmony. Auger fillers, bag forming units, and multi-head weighers are just a few of the integral parts that contribute to the seamless operation of our machines. The evolution of these components has not only enhanced their individual functionalities but has also synergized their interactions, resulting in a more robust and reliable packaging process.

Industry-Specific Adaptations

Our VFFS technology is not a one-size-fits-all solution. Its adaptability is showcased through tailor-made adaptations for diverse industries. From the stringent requirements of pharmaceutical packaging to the demanding conditions of food processing, our VFFS machines have proven their versatility. Real-world examples abound, illustrating how our machines have been fine-tuned to meet the unique challenges posed by different sectors.

Challenges Faced and Overcome

No journey is without its challenges, and our evolution of VFFS technology is no exception. We faced hurdles such as sealing integrity issues and product inconsistency. However, the indomitable spirit of innovation prevailed. Through meticulous engineering and continuous improvement, the challenges were addressed, leading to machines that not only meet but exceed industry standards.

Integrating Automation and AI

The marriage of our VFFS technology with automation and artificial intelligence marks the pinnacle of our evolution. Automated systems reduce human intervention, ensuring higher precision and faster production rates. Artificial intelligence, with its ability to learn and adapt, has brought predictive maintenance and quality control to the forefront, further elevating the capabilities of our VFFS machines in the modern manufacturing landscape.

Sustainable Practices in Our VFFS Technology

In an era where environmental consciousness is paramount, our industry, including our VFFS technology, is embracing sustainability. We are incorporating eco-friendly materials and energy-efficient practices into the design and operation of our VFFS machines. This shift not only aligns with global sustainability goals but also reflects our commitment to responsible manufacturing practices.

Call to Action

The evolution of our VFFS technology is a testament to our relentless pursuit of efficiency, precision, and adaptability in the packaging industry. From our humble beginnings to the incorporation of cutting-edge technologies, our VFFS machines have come a long way. As we stand at the crossroads of the future, the continued evolution of our VFFS technology holds the promise of even greater advancements, shaping the landscape of packaging for generations to come.

To stay at the forefront of packaging innovation, manufacturers and industry professionals are encouraged to remain vigilant in monitoring the latest developments in our VFFS technology. Together, let’s shape the future of packaging technology.

In the realm of machine building, the pursuit of differentiation in a fiercely competitive global market is our constant challenge. As the sands of technology shift beneath our feet, we, as machine builders, strive to meet the ever-growing demands of the packaging industry.

Our mission: to deliver Vertical Form Fill and Seal (VFFS) machines that harmonize high production output, unwavering reliability, top-notch product quality, with minimal manpower requirements and maintenance costs. In this journey, we ensure our machines possess the versatility to adapt seamlessly to varying bag dimensions and intricate designs.

The VFFS Revolution: A Symphony of Automation

VFFS machines are the unsung heroes of modern packaging. These automated assembly line packaging systems are the backbone of packaging liquids and solids, revolutionizing the way we prepare products for the market. VFFS machines come in two flavors: intermittent and continuous motion. Intermittent motion machines are our answer to applications where speed isn’t the critical factor.

Demystifying the VFFS Machine Process

Let’s demystify the intricate dance of the VFFS machine.

From the unwinding of a roll of film, it elegantly forms into a tube over a conformateur. Vertical sealing bars perform their magic, crafting a secure vertical overlap seal, while horizontal sealing bars in the cross jaws fashion a reliable bottom seal.

The drama unfolds as the pouch is filled with precision, ensuring the right amount of product is placed consistently, thanks to the precision scale or an auger. As the film transport belts feed the film tube, the perfect length is reached. It’s at this moment that the filled pouch gets its top seal from the horizontal sealing bars, while a sharp knife in the cross jaws cuts the pouch free.

For pre-printed film, a registration sensor takes the stage, maintaining the print position with perfection.

Challenges Met: Meeting Expectations Head-On

End-users have a set of expectations, and we’re here to deliver:

– Productivity: We optimize the packaging process, achieving maximum machine speed, maximizing throughput with the highest quality, and shortening recovery time.

– High performance: We meet strict accuracy requirements at high machine speeds, even with variable bag lengths.

– Flexibility: We’ve put an end to manual adjustments of film registration sensor positions by introducing a software adjustment scheme, dramatically improving changeover times.

– Ease of use: Despite machine complexity, our VFFS machines are designed to be easy to maintain and operate.

Machine Builders: Shaping the Future

As machine builders, we’re committed to crafting modular and scalable VFFS machines, where customers can mix and match machine functions to suit their specific applications. We’re standardizing mechanisms common to VFFS machines, making them easily redeployable with minimal modifications. This not only reduces design and development time but also significantly cuts costs, ensuring our machines are cost-effective.

The journey through the world of VFFS machines continues, elevating packaging efficiency, setting new standards for quality, and simplifying the process for all. With a keen eye for innovation and precision, we’re poised to make your packaging needs our top priority.

Join us in this journey to revolutionize your packaging experience!

At Tecnimodern, our commitment goes far beyond the mere production of high-quality VFFS machines. We understand that each technical component of our machines is crucial for ensuring the smooth operation of your production line. This is why our After-Sales Service, composed of a team of 7 experts (and guess what? We’re currently in the recruitment phase!), is an invaluable resource for your business.

Discover our GOLD contract:

– Rapid Intervention Trigger: Assured Peace of Mind :

In case of need, our team is committed to on-site intervention in less than 72 hours. Our experienced technicians take care of the entire process, including any components we might have integrated into your machine. Furthermore, our clients benefit from preferential hourly rates and discounts on spare parts, ensuring a swift resumption of your production.

– Maintenance: Maximize Availability :

Maintenance, whether preventive or corrective, is the cornerstone of a trouble-free production. Our annual maintenance is a true rejuvenation process for your machine, covering all wear parts, from longitudinal and transverse welding heads to heating bands, as well as cutting or pre-cutting knives. Thanks to our meticulous care, your equipment will remain in peak condition for many years.

– Remote Maintenance: Remote Issue Resolution :

Our remote maintenance solution is a powerful tool for quickly resolving technical issues. We take remote control to address various problems, whether related to printing, welding, or software. All you need is to have our remote maintenance router box to ensure a stable network connection. And stay tuned, as we’re working on a new innovation in remote maintenance that we’ll unveil soon in a dedicated article.

– Dedicated Hotline: Direct Expert Support :

In case of any hiccups, our dedicated hotline is at your service 5 days a week, from 8 AM to 5 PM. You’ll have the opportunity to speak directly with our line manager for swift solutions. Furthermore, we offer telephone assistance for self-management of technical components, if you prefer.

With Tecnimodern, your production will run smoothly, allowing you to focus on the growth of your business. Discover how our top-notch After-Sales Service can enhance your productivity.

Tecnimodern is Expanding – Seeking Global Distribution Partners

Are you ready to be part of an innovative journey in the packaging industry? At Tecnimodern, we specialize in crafting state-of-the-art Vertical Form Fill Seal (VFFS) machines that revolutionize packaging efficiency. As we continue to redefine industry standards, we’re excited to announce that we’re on the lookout for dedicated distribution partners worldwide.

Why Partner with Us? 

– Cutting-edge Technology: Our VFFS machines are designed with precision and powered by advanced technology, ensuring top-tier performance and reliability.

– Global Reach: Join hands with us to access a global network, offering limitless opportunities for growth and expansion.

– Comprehensive Support: We provide our partners with comprehensive training, marketing resources, and technical assistance, empowering you for success.

– Innovation in Packaging: Be at the forefront of innovation and contribute to shaping the future of packaging solutions.

If you’re an ambitious distributor ready to take on new challenges, let’s collaborate and make a mark together. Let’s redefine packaging excellence!

Reach out to us to explore this exciting partnership opportunity. Together, let’s bring cutting-edge packaging technology to every corner of the world.

VFFS Machines Leading the Way !

In the intricate world of medical device packaging, precision, hygiene, and regulatory compliance are paramount. VFFS (Vertical Form Fill Seal) machines have emerged as indispensable tools in this field, offering a suite of capabilities tailored to the needs of the medical devices industry. As VFFS manufacturers, we take pride in our commitment to excellence, exemplified by our 21 CFR Part 11 compatibility, capability to use TYVEK film for sterile product bagging, advanced feeding technologies, and qualification up to ISO 6 level of cleanliness.

21 CFR Part 11 Compatibility: A Regulatory Cornerstone

Adherence to regulatory standards is non-negotiable in the medical devices industry. Our VFFS machines stand out by offering 21 CFR Part 11 compatibility, a pivotal regulation that governs the use of electronic records and signatures in manufacturing and packaging processes. This compatibility ensures data integrity, security, and compliance, mitigating the risk of regulatory issues and assuring our customers of a seamless path to compliance.

The Calibration Process: Ensuring Sealing Perfection

In the realm of medical device packaging, precision and consistency are paramount. To ensure that each bag meets the stringent standards required for sterility and product integrity, a comprehensive process for qualifying sealing is essential. This process involves the calibration of all critical parameters, such as jaw pressure, sealing duration, temperature control, and more, each time the Vertical Form Fill Seal (VFFS) machine produces a bag.

1. Pressure Calibration

• Jaw Pressure: The sealing jaws must exert a precise and consistent pressure on the packaging material. Calibration ensures that the pressure is within the specified range to create a strong and reliable seal.

2. Duration Calibration

• Sealing Duration: The time the sealing jaws are in contact with the packaging material is critical. Calibration guarantees that the sealing duration is set correctly to allow for proper bonding without excessive heat exposure.

3. Temperature Control Calibration

• Sealing Temperature: Achieving and maintaining the correct sealing temperature is crucial for consistent seals. Calibration verifies that the temperature control system is accurate and that the sealing jaws reach and maintain the desired temperature.

TYVEK Film Capability: Preserving Sterility with Precision

Maintaining sterility throughout the packaging process is a critical concern when handling medical devices. Our VFFS machines excel in this regard by offering the capability to use TYVEK film. TYVEK, composed of high-density polyethylene fibers, boasts exceptional strength, tear resistance, and microbial barrier properties. With our VFFS machines, you can confidently bag sterile products, safeguarding them against contamination during the packaging journey.

Feeding Technologies: Tailored Precision

The heart of any VFFS machine lies in its feeding mechanism, which determines how products are loaded into the packaging. We provide versatile feeding technologies that cater to the diverse needs of the medical devices industry.

Weighting Technologies:

• Vibrating Rails: Our VFFS machines are equipped with vibrating rails, using controlled vibration to align and feed products accurately. This method is ideal for products requiring precise weight measurements and consistent positioning within the package.

• Multihead Weighers: For those dealing with a range of medical devices with varying weights and shapes, our VFFS machines feature multihead weighers. These advanced systems employ multiple vibrating hoppers to achieve high-speed and high-accuracy product dispensing.

Counting Technologies:

• Vibrating Bowls: When counting smaller medical devices like tablets or capsules, our VFFS machines integrate vibrating bowls. These bowls use vibration to orient and count the products before they are smoothly fed into the packaging process.

• PLC (Programmable Logic Controller): For precise counting control, our VFFS machines employ PLC-based counting systems. These systems can be customized to count a specific number of products, ensuring accurate packaging.

ISO 6 Cleanliness Certification: Elevating Hygiene Standards

In the pursuit of excellence, our VFFS machines are certified to operate within ISO 6 cleanroom environments. ISO 6 (Class 1,000) cleanrooms maintain stringent limits on airborne particle concentrations, crucial for industries where contamination can have severe consequences. By adhering to these cleanliness standards, our VFFS machines contribute to the production of safe, sterile medical devices by minimizing the risk of contamination.

Conclusion: Pioneering Precision and Hygiene

As VFFS manufacturers, we understand the unique challenges and requirements of the medical devices industry. Our commitment to excellence is reflected in the 21 CFR Part 11 compatibility, TYVEK film capability, advanced feeding technologies, and ISO 6 cleanliness certification integrated into our VFFS machines. These features empower our customers to package medical devices with unparalleled precision, hygiene, and compliance, ultimately ensuring the safety and well-being of patients worldwide. With our VFFS machines at the forefront, the future of medical device packaging is aseptic, efficient, and precise.

Exploring the Perfect Blend: Innovating Coffee Packaging with VFFS Technology

Greetings coffee connoisseurs and packaging enthusiasts,

As the aroma of freshly brewed coffee wafts through our mornings, it’s a testament to the delicate art and science of coffee packaging. Behind each delightful cup lies a journey that begins with selecting the finest beans and culminates in packaging that preserves flavor, aroma, and quality. As a dedicated manufacturer of Vertical Form Fill Seal (VFFS) machines, we’re excited to unveil how our technology is serving the coffee packaging landscape.

Precision and Consistency: The world of coffee is diverse, ranging from small and dense beans to fine powders. Our VFFS machines are meticulously engineered to handle this spectrum of textures with unparalleled precision. From the moment beans cascade into the packaging to the final seal, our technology ensures uniform filling, guaranteeing that every package delivers a consistent coffee experience.

Sealing in Freshness: We recognize that the secret to exceptional coffee lies in its freshness. To safeguard this crucial element, our VFFS machines incorporate advanced sealing mechanisms. These mechanisms create a protective barrier, shielding your beans or powder from detrimental light, moisture, and air exposure. This ensures that your coffee retains its vibrant flavors and enticing aromas, even after it embarks on its journey to your cup.

Innovation for Variety: The coffee industry thrives on diversity – diverse flavors, roasts, and blends. Our VFFS machines are designed to embrace this diversity seamlessly. Whether you’re packaging delicate single-origin beans or crafting complex blends, our technology effortlessly adapts to cater to your unique creative expressions.

Valves and Gas Flush Integration: Have you ever wondered about those perfectly puffed coffee bags that seem to breathe? Our VFFS machines offer an ingenious integration of one-way valves and gas flushing. This dynamic duo ensures that excess gas, a natural byproduct of freshly roasted beans, is released, preserving the beans’ integrity. Simultaneously, the valve prevents external air from compromising freshness. The result? Coffee that resonates with the richness of its origin, just as it did on the day of roasting.

Effortless Changeovers: In the realm of coffee, inspiration knows no bounds. Our VFFS machines recognize this and empower you to seamlessly transition between different coffee types and bag sizes. With user-friendly controls and intelligent design, you can effortlessly shift from packaging your signature espresso blend to your indulgent dark roast, all while maintaining uncompromised efficiency.

Sustainability Matters: Our commitment to sustainability is unwavering. We acknowledge the importance of responsible packaging in today’s world. Our VFFS machines are adaptable to a range of eco-friendly materials, aligning seamlessly with your brand’s environmental aspirations.

Collaboration and Integration: A symphony of components makes coffee packaging a reality. Our VFFS machines are built to harmonize with other elements in your packaging line, such as checkweighers and labeling machines. This orchestrated collaboration ensures a streamlined, efficient, and flawless process.

User-Centric Design: Technology should empower, not overwhelm. Our VFFS machines boast user-friendly interfaces that empower your operators to optimize production, monitor processes, and make adjustments effortlessly.

As we embrace the enchantment between coffee beans and packaging, our VFFS machines stand as silent yet impactful partners in ensuring the coffee you savor is a culmination of dedication and innovation. From the very origins of the bean to the final pour, our technology is the unspoken hero that transforms your morning ritual into an extraordinary experience.

So, let’s raise our cups – to innovation, to coffee’s journey, and to the harmonious blend of technology and craftsmanship that enriches our daily lives. Cheers to perfection in every package.

Contact us today: export@tecnimodern.com

VFFS Machines in the Food Industry: Enhancing Packaging Efficiency and Quality

In the food industry, efficient and hygienic packaging is essential to ensure the freshness, safety, and appeal of products. Vertical Form Fill Seal (VFFS) machines have become a popular choice for food manufacturers, offering automated packaging solutions that optimize production processes. This article explores VFFS machines, their material construction, and the feeding technologies they use, with a focus on weighing and counting mechanisms. Additionally, we will examine some key trends within the food industry to understand the vital role played by VFFS machines in this dynamic sector.

1. VFFS Machines: Material and Construction

VFFS machines used in the food industry are constructed using high-quality materials to meet strict hygiene and regulatory standards. One of the most commonly used materials is 304/316 stainless steel. This type of stainless steel provides excellent corrosion resistance, making it ideal for contact with food products. It is easy to clean, maintain, and offers a smooth surface that prevents residue buildup, reducing the risk of contamination.

The robust construction of VFFS machines ensures their durability and longevity, enabling continuous operation even in demanding production environments. The hermetically sealed design prevents foreign particles from entering and maintains the hygiene and integrity of the packaged food products.

2. Feeding Technologies for VFFS Machines

The efficiency and accuracy of VFFS machines heavily depend on the feeding technologies they utilize. There are two primary feeding methods employed, which are developed internally by our engineering departments: weighing and counting.

a. Weighing Technologies:

1. Vibrating Rails: VFFS machines equipped with vibrating rails use controlled vibrations to ensure a smooth flow of the product into the packaging material. Our solutions consist of two rails: the first, wider one, rapidly feeds the forming tube with the product, and the second, narrower one, is activated to add and complete the filling process. The vibrations help prevent product bridging (which can lead to blockages) or uneven product distribution, ensuring precise and accurate weights. It is worth noting that all our weighing systems can be certified for legal metrology!

2. Multihead Weighers: These sophisticated weighing systems comprise multiple hoppers that release the product into the packaging material. Multihead weighers use algorithms and load cells to calculate the optimal combination of hoppers, achieving precise target weights. They are ideal for applications requiring both speed and accuracy in bagging.

b. Counting Technologies:

1. Vibrating Bowls: Less frequently used, we can employ vibrating bowls to count small, uniform products such as nuts, candies, or tablets. The vibrations orient and distribute the products one by one to the packaging machine, ensuring a consistent count and preventing product damage.

2. Programmable Logic Controller (PLC): PLC-based counting systems are utilized for more complex and diverse products. Optical sensors and advanced algorithms enable the PLC to accurately count and dispense the desired quantity of products into the packaging material.

3. Focus on Food Industry Trends

The food industry is constantly evolving, and several noteworthy trends shape consumer preferences and packaging requirements:

a. Sustainable Packaging: Consumers are increasingly concerned about the environmental impact of their packaging choices. Durable materials, recyclable packaging, and reduced plastic usage have become crucial considerations for food manufacturers. Tecnimodern has invested significant efforts in development to ensure all our bagging machines can handle various paper types.

b. Convenience and Portability: On-the-go consumption is gaining popularity, leading to a demand for convenient and portable packaging. VFFS machines can adapt to various bag styles and sizes that cater to these preferences. Tecnimodern can now produce any bag shape (flat-bottomed, pillow, gusseted, zipper…) in high demand from our customers.

c. Product Diversification: The food industry experiences a rise in new product introductions and flavor variations. The flexibility of VFFS machines allows for rapid changeovers, enabling manufacturers to efficiently meet market demands. Tecnimodern’s patented Quick-Change system allows for quick reel and width changes in less than 10 minutes.

d. Food Safety and Hygiene: With food safety being paramount, the food industry demands machines that are easy to clean and maintain. The 304/316 stainless steel construction of VFFS machines meets these requirements, ensuring hygienic and contamination-free packaging. We are also capable of integrating metal detectors into all our production lines.

Conclusion

VFFS machines equipped with 304/316 stainless steel construction and advanced feeding technologies have become indispensable tools for the food industry. The combination of precision, efficiency, and hygienic packaging makes them a preferred choice for food manufacturers aiming to meet evolving consumer demands. As the food industry continues to adapt to changing consumer preferences and sustainability concerns, VFFS machines will remain at the forefront, streamlining packaging processes and ensuring the quality and safety of food products.