A Leap Towards Efficiency and Quality !
The automotive industry is constantly evolving, with increasingly demanding requirements for quality, safety, and production efficiency. In this context, precise assembly of parts is of paramount importance to ensure reliable and high-performing vehicles. This is where spindles come into play, offering advanced solutions for screwing and assembly operations in the automotive sector. As manufacturers, we provide screwdrivers that are tailored to your needs, with both pneumatic and electrical solutions, with the aim of delivering precise and high-performance for your assembly operations.
Let’s dive into Tecnimodern’s 100% Made in France Solutions: our Titan series on the one hand, dedicated to tailor-made screwdriving spindles and our AZ series on the other hand, which covers standard sizes (from M1 to M12) with a specialization in large sizes.
Whether they are standard or custom-made, our screwdrivers spindles have undergone significant advancements over the time (50 years of experience!), to meet the specific needs of the automotive industry. These technological advancements have led to the development of screwdriving spindle that offer superior performance and more advanced features compared to their predecessors.
Here are some key characteristics that have evolved over 50 years:
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Torque Control: all our screwdrivers spindles are equipped with torque control devices, allowing for precise adjustment of the tightening force applied during screwing. This functionality is essential to prevent loosening or overtightening of screws, ensuring secure and reliable fastening of components.
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Adaptability to Different Screw Diameters: we design our screwdrivers spindles to adapt to a wide range of screw diameters, from M1 to M12, and beyond. This adaptability allows for versatile solutions to meet various assembly needs in the automotive industry.
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Integration with Robotics: all our screwdrivers spindles can be easily integrated with 4.0 industrial robots, enabling simultaneous and synchronized screwing operations. This robotic integration offers advanced automation and significantly improves productivity by reducing cycle times and increasing assembly throughput.
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Automatic Feeding via Vibrating Bowls: screwdrivers spindles are fed by vibration bowls made of aluminum or polyamide. These vibrating bowls play a crucial role in the assembly process by accurately selecting, isolating, and orienting screws before delivering them to the screwdrivers. This technology streamlines workflow, reduces errors, and improves overall assembly efficiency.
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Control and Traceability: Our screwdrivers spindles incorporate control and traceability systems, allowing for monitoring and recording of screwing parameters for each operation. We can monitor depth, torque, and screwing angle, providing visibility into the quality of the assembly process and facilitating early detection of defects with precise adjustments if needed.
The use of our screwdrivers spindles offers numerous advantages in automotive assembly operations. For example, their use allows you to improve your productivity, the quality of your assembly process, and the overall profitability of your production lines, thanks to:
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An Increased Precision and Reliability: Tecnimodern screwdriving spindles enable precise tightening of screws, ensuring a high level of accuracy and reliability in the assembly of automotive components. The precise control of applied torque helps prevent the risk of loosening or overtightening, ensuring secure and uniform component fastening.
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Improved Assembly Quality: By providing precise and reproducible tightening, precision screwdrivers contribute to overall improvement in the quality of automotive assembly. This reduces the risk of defects, excessive vibrations, or misaligned parts, resulting in more reliable and durable vehicles.
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Enhanced Productivity: Tecnimodern screwdriving spindles, especially when combined with robotic integration and synchronization, accelerate the assembly process through simultaneous screwing operations. This reduces cycle times and increases assembly throughput, thereby improving overall productivity in automotive manufacturing plants.
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Reduced Human Errors: The automation and precision of Tecnimodern screwdrivers help reduce human errors in the assembly process. Our screwdrivers ensure consistent application of the required torque, eliminating variations caused by fatigue or manual handling errors, resulting in higher assembly quality.
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Minimized Production Downtime: Precision screwdrivers, in conjunction with the use of vibratory bowls for screw feeding, streamline workflow and reduce production downtime. Vibratory bowls accurately select, isolate, and orient screws, minimizing interruptions in the assembly process and improving overall production line efficiency.
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Traceability and Compliance: Tecnimodern precision screwdriving spindles are equipped with control and traceability systems, allowing for monitoring and recording of screwing parameters for each operation. This enables complete traceability, facilitating compliance verification with standards and early detection of potential issues.
In summary, Tecnimodern screwdrivers are ready to tackle the complex challenges of automotive assembly while offering increased productivity and unmatched manufacturing quality. Our track record speaks for itself!
Feel free to contact us to learn more about our screwdrivers and discuss your specific requirements. Together, we can optimize your assembly operations and accelerate your journey towards industrial excellence.